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Hot-Dipped Electro-Galvanized Iron Tie Wire Manufacturers
Galvanized iron wire has proven to be a reliable and versatile material in various industries. Its corrosion resistance, strength, and durability make it a popular choice for applications ranging from fencing to construction and agriculture. SUNSHINE is one of the best galvanized iron binding wire manufacturers in China.
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IRON WIRE SERIES
Galvanized Wire
Hot-Dipped Electro-Galvanized Iron Tie Wire Manufacturers
Hot-Dipped Electro-Galvanized Iron Tie Wire Manufacturers
Galvanized Iron Wire Introduction
Galvanized iron wire is a type of wire that has been coated with a thin layer of zinc, which provides excellent corrosion resistance. This coating not only protects the underlying iron wire from rust and corrosion but also enhances its durability and strength. Galvanized iron wire comes in different gauges and thicknesses, making it suitable for various uses.

Galvanized Low Carbon Steel Binding Wire Specification
| Galvanized Mild Steel Wire Brand | SUNSHINE |
|---|---|
|
Model Number |
galvanized low carbon steel wire |
| Material | high quality iron wire Q195 Q245 |
| Surface Treatment | Hot-dipped Galvanized/Electro-Galvanized |
| Processing Service | Welding, Bending, Cutting |
| Wire Diameter | 0.56mm-5mm |
| Surface | Galvanised Zinc |
| Coil weight | 5kg --- 500 Kg |
Galvanized Mild Steel Binding Wire Gauge
|
Wire Gauge Size |
SWG(mm) |
BWG(mm) |
BG(mm) |
|
6 |
4.87 |
5.15 |
5.032 |
|
7 |
4.47 |
4.57 |
4.481 |
|
8 |
4.06 |
4.19 |
3.988 |
|
9 |
3.66 |
3.76 |
3.551 |
|
10 |
3.25 |
3.40 |
3.175 |
|
11 |
2.95 |
3.05 |
2.827 |
|
12 |
2.64 |
2.77 |
2.517 |
|
13 |
2.34 |
2.41 |
2.24 |
|
14 |
2.03 |
2.11 |
1.994 |
|
15 |
1.83 |
1.83 |
1.775 |
|
16 |
1.63 |
1.65 |
1.588 |
|
17 |
1.42 |
1.47 |
1.412 |
|
18 |
1.22 |
1.25 |
1.257 |
|
19 |
1.02 |
1.07 |
1.118 |
|
20 |
0.91 |
0.89 |
0.996 |
|
21 |
0.81 |
0.813 |
0.887 |
|
22 |
0.71 |
0.711 |
0.749 |
|
23 |
0.61 |
0.635 |
0.707 |
|
24 |
0.56 |
0.559 |
0.629 |
|
25 |
0.51 |
0.508 |
0.56 |
|
26 |
0.46 |
0.457 |
0.498 |

Galvanized Iron Wire Manufacturing Process
How is Galvanized Iron Wire Made?

Hot-Dipped Galvanizing Iron Wire Process
-
-Surface Preparation: The iron wire is thoroughly cleaned to remove any dirt, oil, or rust. This step is crucial to ensure proper adhesion of the zinc coating.
-
-Fluxing: The wire is then immersed in a flux solution, which removes any remaining oxides and further cleans the surface. The flux also helps in the formation of a uniform zinc coating.
-
-Galvanizing Bath: The cleaned wire is dipped into a bath of molten zinc at a temperature of around 450°C (842°F). The wire is fully immersed in the zinc bath to ensure complete coverage.
-
-Alloy Formation: When the wire is immersed in the molten zinc, a metallurgical reaction occurs between the iron and zinc, forming a series of zinc-iron alloy layers. These layers provide excellent corrosion resistance and adhesion.
-
-Cooling and Quenching: After the wire is withdrawn from the zinc bath, it is allowed to cool and solidify. In some cases, the wire may be quenched in water or air to accelerate the cooling process.
Electro Galvanizing Iron Wire Process
-
-Surface Preparation: The iron wire is cleaned to remove any dirt, oil, or rust. This step ensures proper adhesion of the zinc coating.
-
-Electrolyte Solution: The wire is then immersed in an electrolyte solution, typically containing zinc sulfate or zinc chloride. This solution acts as a conductive medium for the electroplating process.
-
-Electroplating: The wire is connected to the cathode (negative electrode) of a power supply, while a zinc anode (positive electrode) is also placed in the electrolyte solution. When an electric current is applied, zinc ions from the anode are attracted to the wire's surface, forming a layer of zinc coating.
-
-Control and Monitoring: During the electroplating process, parameters such as current density, plating time, and temperature are carefully controlled to achieve the desired coating thickness and quality. Monitoring systems ensure consistent and uniform coating deposition.
-
-Post-Treatment: After the wire is electroplated, it may undergo additional processes such as rinsing, drying, and passivation. Passivation helps to enhance the corrosion resistance of the zinc coating.
Hot-dip galvanizing and electro-galvanizing are two different processes used to galvanize iron wire. Hot-dip galvanizing provides a thicker and more durable coating, while electro-galvanizing offers precise control over coating thickness and a smoother finish. The choice between the two processes depends on the specific requirements of the application, including the desired level of corrosion resistance, aesthetics, and coating thickness control. 

How Thick is Galvanized Iron Wire?
The thickness of galvanized wire can vary depending on the specific gauge or diameter. Here are the approximate thicknesses for commonly used gauges of galvanized wire:
- 20 gauge: Approximately 0.0359 inches or 0.912 millimeters.
- 18 gauge: Approximately 0.0478 inches or 1.214 millimeters.
- 16 gauge: Approximately 0.0625 inches or 1.588 millimeters.
- 14 gauge: Approximately 0.0781 inches or 1.984 millimeters.
- 12 gauge: Approximately 0.1055 inches or 2.677 millimeters.
- 10 gauge: Approximately 0.1285 inches or 3.263 millimeters.
- 9 gauge: Approximately 0.1483 inches or 3.764 millimeters.
Key Properties of Galvanized Iron Wire:
-Corrosion Resistance: The zinc coating provides exceptional protection against rust and corrosion, making galvanized iron wire ideal for outdoor applications or environments with high humidity levels.
-Strength and Durability: Galvanized iron wire is known for its high tensile strength, allowing it to withstand heavy loads and tough conditions. This makes it suitable for applications that require sturdy and long-lasting wire, such as fencing, construction, and agriculture.
-Versatility: Galvanized iron wire can be easily manipulated and shaped to meet specific requirements. It can be woven, twisted, or welded, making it suitable for a wide range of applications.

Galvanized Low Carbon Steel Binding Wire Application
-Fencing: Galvanized iron wire is extensively used in the construction of fences and enclosures. Its corrosion resistance and durability make it an excellent choice for securing residential, commercial, and agricultural properties.
-Construction: Galvanized iron wire is widely employed in the construction industry for concrete reinforcement, tying, and fastening purposes. It provides structural stability and enhances the longevity of various structures.
-Agriculture: Galvanized iron wire finds numerous applications in agriculture, including vineyard trellising, crop support, and animal enclosures. Its strength, flexibility, and corrosion resistance make it ideal for withstanding outdoor conditions.
-Craftsmanship: Galvanized iron wire is often used in various artistic and craft projects. Its malleability allows for intricate designs, making it a favorite among sculptors, jewelry makers, and wire artists.

Packing

Galvanized Mild Steel Wire Suppliers
SUNSHINE has own professional team and equipment to inspect product items such as material standard, wire size, weight,tensile strength, and other customer demand. Meanwhile, we could guaranteed the products quality as you expect.
Whether you have specific requirements or need assistance in selecting the right products, our dedicated team is here to help. Contact us today and let SUNSHINE be your trusted partner for all your hardware and construction material needs.SUNSHINE provides free samples.

FAQ
| What do you want to know? |
|---|
| Q:What service can you provide? |
| A:Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery; Accepted Payment Currency:USD,EUR,CNY; Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash; Language Spoken:English,Chinese |
| Q:Are you a manufacturer? |
| A:Yes,we have specialized in this field for about 15 years experience. |
| Q:Could you provide sample? |
| A:Yes,we can provide sample with our catalogue. (But the courier charge will on your side) |
| Q:Can we visit your factory? |
| A:Warmly welcome once we have your schedule we will pick you up . |
| Q:How do you make our business long-term and good relationship? |
| A:1.We keep good quality and competitive price to ensure our customers' benefit. 2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from. |
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